Engineering Overview
Sona Alusys engineers turnkey modular clean room environments designed to meet strict international contamination control standards. Our systems feature perfectly flush doors and windows, non-shedding partitions, heavy-duty walkable ceilings, and specialized finishes for pharmaceutical manufacturing, hospital operation theatres, and sterile labs.
Contamination-controlled partitions, flush doors, walkable ceilings, and clean room systems for healthcare and industrial facilities.
Specialized Sub-Systems & Methodologies
Our engineering divisions provide turnkey fabrication and assembly across these core configurations:
Flush Door / Window
Coplanar double-glazed vision panels and flush doors with seamless perimeter silicone joints preventing dust entrapment.
Walkable & Non Walkable Ceiling
Load-bearing modular ceiling panels allowing service engineers to maintain HEPA filters and ductwork from above.
Clean Room Partitions
Double-skin powder-coated GI or aluminium modular partitions with high-density polyurethane/rockwool insulation.
Walk on Ceilings
Engineered heavy-duty suspension grids supporting concentrated point loads of maintenance personnel.
OT Room Solutions
Hermetically sealed doors, anti-static panels, and hygienic coving designed for hospital surgical suites.
Fire Rated / Emergency Exit Doors
Tested fire-resistant emergency exit assemblies complete with panic hardware and smoke drop seals.
Technical Specifications & Material Standards
| Engineering Parameter | Standard Specification |
|---|---|
| Panel Skin | 0.8mm - 1.2mm Pre-painted / Powder-coated GI / Aluminium |
| Core Infill | Polyurethane Foam (PUF) / High-Density Rockwool |
| Ceiling Load Capacity | Up to 150 kg/m² for Walkable Panels |
| Airtight Seals | EPDM Silicone Compression Gaskets |
| Standards | ISO 14644 & cGMP Compatible Detailing |
Quality Assurance & Performance Highlights
- Zero-crevice, perfectly flush wall-to-panel and window-to-wall interfaces
- Antimicrobial powder coating resistant to cleaning agents and disinfectants
- Drop-down acoustic and air seals on all door thresholds
- High thermal and acoustic core insulation (PUF / Rockwool)
- Integrated covings (aluminium/PVC) at floor, wall, and ceiling junctions
Target Building Sectors & Typologies
Request Technical Proposal & Quotation
Submit your project specifications or bill of quantities (BOQ). Our engineering team will review requirements and respond within 24 hours.